Rotary Shaft Seals
Max Spare has set up a state-of-the-art Seal and V-Belt manufacturing facility at Khopoli, 50 kms. from its existing plant in Thane, to better service its OEM customers. This dedicated plant is working closely with the OEM clients in the design, development and manufacturing of seals that are specific to that client.
This state-of-the-art facility combines the latest in design, production and operation to optimise output and ensure quality.
Max Spare uses SAP system for ERP & SCADA systems for production control and monitoring.
STATE OF ART TECHNOLOGY
In the last 60 years Max Spare has always been in the forefront of cutting edge technology, whether design, manufacturing or process, by installing latest machinery. Max Spare has the equipment and technology to manufacture all types of seals and ‘O’ Rings based on a varied range of materials, profiles and dimensions. To ensure engineering superiority, manufacturing excellence, high standards of quality, timely delivery and service, Max Spare has taken care to choose and import the finest machinery from across the world. The PLC based machines are built-in with advanced features for accurate maintenance of pressure and temperature to reduce rejections and increase productivity.
From design to mould making, line production, moulding (direct / injection) and machining, Max Spare stands among a handful of Seal manufacturers worldwide who can handle critical jobs, whether small or big, with high accuracy, less time and mass production.
To ensure production of quality seals, with high degree of accuracy, in the quickest possible time, Max Spare has embraced the assembly line production systems. From the time the moulds are made, to the time the seals are finally inspected prior to shipping, the entire process is online ensuring smooth flow of work to various work stations.
Max Spare installed state-of-the-art PLC based rubber moulding and plastic injection moulding machines from the best machinery manufacturers across the world, customised to line production needs of seal manufacturing.
SCADA PRODUCTION CONTROL SYSTEMS
Max Spare uses SCADA (Supervisory Control and Data Acquisition) systems to measure and control the production processes on a day-to-day basis.
The implementation of SCADA has greatly improved efficiency and productivity. It allows access to quantitative measurements of various processes in real time and also tracks the trend overtime. This enables detection of problems and remove inefficiencies and bottlenecks.
Single Computer control of all machine settings.
Tooling memory for accurate repeatability.
Monitor machine productivity.
VACCUM RUBBER COMPRESSION PRESSES -
Max Spare has imported and install state-of-art PLC based rubber moulding machines which are best in the world for accurate and controlled outputs.
Thus geared up to cater millions of quantities.
PLASTIC INJECTION MOULDING MACHINE
Max Spare has installed a high end computer aided DEMAG make machine wherein a high level of efficiency can be brought in the actual functioning of the day-to-day production. Today, more high quality seals can be manufactured in lesser time, thus reducing the overall seal production time.
This machine has not only inducted precision and accuracy in the seal manufacturing process, but has also made Max Spare more competitive in comparison with other manufacturers across the globe
RUBBER INJECTION MOULDING MACHINE -
Max Spare, uses state-of-the-art PLC based sophisticated imported Rubber Injection Moulding machines.
The Rubber Injection Moulding machines are most advanced, producing most consistent results by automating all aspects of rubber moulding at controlled speed, pressure and temperature.